BASIC DESCRIPTION OF SITE PRODUCTION OF CREAM

CREAM is produced from STEARIC ACID, POTTASSIUM HYDROXIDE, WATER,PERFUME AND OTHER RAW MATERIALS in a Mixer under VACCUM and TEMPERATURE through Silverson Pump to homogenise materials.Steric Acid and some other Raw Materials taking in the mixer from SidePot and rest of the materials in the main Mixer Vessel.
      After Preparations of CREAM transfer to the holding TANK from there to filling HOPPER and PACKED.

BASIC DESCRIPTION OF SITE PRODUCTION OF SAMPOO

SAMPOO is produced taking SSC/SLES jaguar through SidePot in the Mixer Wate and other RAWMATERIALS direct in the Mixer.Then Mix it well through silverson Pump.After Preparation of Sampoo transfered to drums and packed in diffirent Bottle.

BASIC DESCRIPTION OF SITE PRODUCTION OF NSD/DETERGENTS

Soda Ash goes sigma mixer through starting of vibroseive or ceiving.Add Common Salt goes directly passing in sigma mixer it means both two soda and common salts goes in sigma mixer through RAW MARERIAL charging tube.Then after start the sigma mixer,spray Sulphonic Acid with colour solution in Acid Tank approximately five minutes with the help of starting of agitator. Later on,Add Catalytic water and Lemon Perfume.
      Again take Dolomite and Forca-U in RAW MATERIAL charging chute through directly which is discharged or mixing to each other under 30-45 seconds in mixer.Lastly Filling,Sealing and Stiching.

BASIC DESCRIPTION OF SITE PRODUCTION OF TOOTHPASTE

Toothpaste is produced from rawmaterials like Sorbital,Abrs.Silica,Thickening Silica,Water,Colour,Flavour and Different Ingrediants in a mixed under vaccum. Sorbital and some materials of known quantity taking in the mixer through side pot.Thickening Silica and Abr.Silica taking from Silica hopper direct in the Mixer.
       After Preparation of Toothpaste transfered to holding tank,then it is goes to filling hopper and packed.

BASIC DESCRIPTION OF SITE PRODUCTION OF SOAP

Soap is produced from DFA through Crucher System.Crucher system have two batch tanks one are DFA and otherwise CAUSTIC and these tanks are one load Cell.Metered Quantity of all liquid components viz DFA Blend,Coustic and brine solution are added in crucher thruogg gravity feed and the reactent product is homogenoiused through circulation pump where soap formation takes place.Soap From Crucher goes to the feed tank after complete saponifications.
     The Drying of soap is carried out in mazzoni spray drier.The dried soap noodle received from mazzoni is mixed with addities such as structurants,opacifier,colour perfume etc. in sigma mixer.The mixed soap mass thum obtained is Milled,Plodded,Billeted,Stamped,Wrapped and Packed.

TOTAL ALKALINITY/METHYL ORANGE ALKALINITY

1.     Apparatus

        S1/S2                :-PVC burette stand

        E1                     :- Titration Burette
 
        F                       :-Conical Flask
 
        U1                    :-Calibrated Test tube (Measuring Cylinder)

2. Reagents

       T2                      :Titrant

       A2                      Indicator

3.Test Procedure

      a.  Take 25 ml of water sample with the help of measuring cylinder T1 in conical Flask F.

      b.Add 4-5 drops of indicator A2,greenish yellow colour will appear in presence of alkalinity.

      c.Fill burette E1 with titrant T2 upto zero mark.

      d. Titrate the sample till colour changes from greenish yellow to smoky red.

4.Calculations

      Total Alkalinity = M.Alkalinity = Burette Reading is Multiplied by 4O as ppm CaCO3

PH TEST(WITH REAGENT)

1.Apparatus:-10ml calibrated test tube(U2)
2.Reagents:- A1-PH indicator solution
3.Test Procedure    
    a. Test in a calibrated test tube (U2) water sample to be tested upto the 10 ml mark.
    b. Add 4 drops of reagent A1 With the help of dropping Bottle.
    c.Mix well and compare the colour developed with the help of following table.
    d.Note down the PH value.
           
               PH                          COLOUR

Upto       3.0                            Red
               4.0                           Orange Red
               5.0                           Orange
               6.0                           Yellow
               7.0                           Yellowish Green
               8.0                           Greenish Blue
               9.0                            Blue
              10.0                          Violet
              11.0                          Reddish Violet